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Nexus Battery Systems / OEM ServicesHenderson, Nevada · Assembled in the USA

Custom battery design & assembly

From concept.
To production.

A manufacturing partner for the whole battery system. Pack design, electronics, assembly, and in-house components built around your platform's requirements.

Development builds. Production runs. Repeat orders.

Nexus custom OEM battery electronicsEngineered around your application
Full OEM battery design + assemblyNexus Battery Systems
Design the system.

Pack development, PCB design, and integration

Build the production run.

Low- to high-volume battery pack assembly

Connect the details.

BMS, interconnects, and machined components

One manufacturing partner

The cells are just
the beginning.

Electrical requirements. Mechanical fit. Production volume. The components that connect it all. We work through the complete build with your team.

The complete battery system

Discuss your requirements

01 / CUSTOM PCB DESIGN + PROTOTYPING

Electronics that
fit the build.

Custom PCB development and prototyping for your battery pack. Work through connections, interfaces, and assembly needs before defining the production design.

  • Custom PCBs
  • Prototyping
  • System interfaces
Discuss your design
Custom battery PCB design and prototyping
PCB development / Nexus Battery Systems

02 / LOW- TO HIGH-VOLUME PRODUCTION

First builds.
Full production.

Battery pack assembly for development quantities and larger production programs. Align on your configuration, order volumes, and delivery needs with our team.

  • Pack assembly
  • Production runs
  • Repeat orders
Plan your production run
Lithium-ion battery pack production
Pack assembly / Nexus Battery Systems

03 / BMS INTEGRATION

Battery management.
Built into the system.

BMS integration considered alongside the pack's operating requirements. Define the protection, monitoring, and system interfaces your application needs.

  • BMS integration
  • Pack monitoring
  • Operating requirements
Discuss system integration
Battery management system integration
Battery management / Nexus Battery Systems

In-house components & machining

The details around
the pack matter, too.

Interconnects, thermal components, and custom parts considered alongside your battery design.

Custom nickel, copper, and aluminum battery tabs
04 / CUSTOM BATTERY TABS

Connections cut
to your design.

Custom-cut nickel, copper, and aluminum tabs for the pack configuration and assembly requirements.

In-house machined heatsink
05 / HEATSINK MACHINING

Thermal components.
Made to fit.

In-house heatsink machining for the geometry and thermal requirements around your battery system.

Custom machined battery bus bar
06 / BUS BAR MACHINING

Interconnects built
around the pack.

Custom bus bars machined in-house for your electrical layout and mechanical integration.

Need a standalone part or a component within a larger battery project?

Explore machining capabilities

Built around the application

Different platforms.
One approach.

Start with the operating conditions, space, interfaces, and production needs. Define the battery around the system.

Drone industry application

Drones & UAVs.

Flight profiles, peak current draw, weight, capacity, and connector requirements for commercial, industrial, and defense platform projects.

Marine autonomous vehicle application

AUVs & marine systems.

Discuss operating conditions, enclosure interfaces, power requirements, and deployment profiles for autonomous marine applications.

Industrial mobile robotics application

Industrial robotics.

Duty cycles, installation space, system interfaces, and repeat production requirements for industrial and robotic platforms.

Building something else? Share your application and requirements so we can review the scope.

Discuss your platform

From requirements to production

A clear path forward.

Confirm the scope early. Work through the details. Build to the agreed specification.

01 / DEFINE

Share the requirements.

Send your application, specifications, drawings, initial quantities, and expected production demand.

02 / ALIGN

Work through the build.

Review the design, integration needs, and manufacturing approach before confirming pricing and timing.

03 / PRODUCE

Plan the production run.

After approval, align on the agreed specification, quantities, and delivery plan.

Let's build your next program

Your platform.
Our next build.

Tell us where you are in development and what production needs to look like. Our team will review your RFQ and follow up on the next steps.

Start your production RFQ

Help us scope your project.

  • Electrical requirements and application
  • Drawings, dimensions, and system interfaces
  • Initial order quantities and annual demand
  • Quality, sourcing, and documentation needs
  • Target production and delivery dates
Nexus Battery Systems · Henderson, NevadaWe typically respond the same or next business day.