01 / ENGINEER THE SYSTEM
Designed for
your platform.
Custom pack design, PCB development, and electrical and mechanical integration. Start with your application. Work through the details that define the build.
Explore development
Nexus Battery Systems / USA manufacturing
Custom battery systems for defense, drones, and industrial platforms. From development builds to your next production run.
The power behind your platform
A battery pack is part of a bigger system. We work through the cells, electronics, mechanical fit, and production needs with your team.
Explore OEM servicesQuality. Sourcing. Shipping.
Share your program's specific compliance and documentation requirements for review.



The complete battery system
All OEM services01 / ENGINEER THE SYSTEM
Custom pack design, PCB development, and electrical and mechanical integration. Start with your application. Work through the details that define the build.
Explore development
02 / BUILD THE PACK
Lithium-ion battery pack assembly for development quantities and repeat production programs. Align on the configuration, volumes, and delivery plan.
Discuss your production run
03 / CONNECT THE DETAILS
BMS integration, interconnects, and supporting components considered alongside your operating requirements. The details around the cells matter, too.
Explore system integration
Applications / Production programs
Different platforms. Different operating conditions. A battery system scoped around how it needs to work.
Bring your platform specifications, sourcing requirements, documentation needs, and anticipated production volumes for review.
Define flight profiles, peak current draw, capacity targets, dimensions, and connector requirements with our team.
Share your duty cycle, installation space, system interfaces, and repeat order needs to define the production scope.
In-house machining for bus bars, heatsinks, and custom nickel, copper, and aluminum tabs.
Let's build your next program
Share your requirements, development stage, and anticipated demand. We'll review your project and follow up on the next steps.
Start your production RFQ