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Nexus Battery Systems / USA manufacturing

Built for
the mission.

Custom battery systems for defense, drones, and industrial platforms. From development builds to your next production run.

Assembled in Henderson, Nevada.
Built around your requirements.
Scroll to explore ↓

The power behind your platform

Your platform. Your power requirements. One manufacturing partner to bring it all together.

A battery pack is part of a bigger system. We work through the cells, electronics, mechanical fit, and production needs with your team.

Explore OEM services

Quality. Sourcing. Shipping.

Share your program's specific compliance and documentation requirements for review.

ISO 9001:2015 badge
ISO 9001:2015
NDAA compliant badge
NDAA compliance
Dangerous Goods Certified badge
Dangerous goods

The complete battery system

All OEM services

01 / ENGINEER THE SYSTEM

Designed for
your platform.

Custom pack design, PCB development, and electrical and mechanical integration. Start with your application. Work through the details that define the build.

  • Pack design
  • Custom PCBs
  • CAD & integration
Explore development
Nexus OEM battery electronics
OEM electronics / Nexus Battery Systems

02 / BUILD THE PACK

From first build.
To full production.

Lithium-ion battery pack assembly for development quantities and repeat production programs. Align on the configuration, volumes, and delivery plan.

  • Li-ion assembly
  • Production runs
  • Repeat orders
Discuss your production run
Nexus lithium-ion battery pack assembly
Pack assembly / Nexus Battery Systems

03 / CONNECT THE DETAILS

Every component.
One system.

BMS integration, interconnects, and supporting components considered alongside your operating requirements. The details around the cells matter, too.

  • BMS integration
  • Interconnects
  • System interfaces
Explore system integration
Battery management system electronics
Battery management / Nexus Battery Systems
Development / 01 of 03Scroll to move through the build ↓

Applications / Production programs

Your mission sets
the requirements.

Different platforms. Different operating conditions. A battery system scoped around how it needs to work.

01

Defense platforms.

Bring your platform specifications, sourcing requirements, documentation needs, and anticipated production volumes for review.

02

Drones & uncrewed systems.

Define flight profiles, peak current draw, capacity targets, dimensions, and connector requirements with our team.

03

Robotics & industrial.

Share your duty cycle, installation space, system interfaces, and repeat order needs to define the production scope.

Built beyond the battery.

In-house machining for bus bars, heatsinks, and custom nickel, copper, and aluminum tabs.

Explore machining

Let's build your next program

Your next
production run
starts here.

Share your requirements, development stage, and anticipated demand. We'll review your project and follow up on the next steps.

Start your production RFQ

Start with the requirements.

  • Application and electrical specifications
  • Drawings, dimensions, and system interfaces
  • Initial quantities and annual production demand
  • Quality, sourcing, and documentation needs
  • Target production and delivery dates
Nexus Battery Systems · Henderson, NevadaWe typically respond the same or next business day.